Identifying and Resolving Engine Issues in Your Ford Bronco (2024)

Identifying and Resolving Engine Issues in Your Ford Bronco (1)

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The Ford Bronco, an iconic vehicle known for its off-road ruggedness, combines a blend of a retro look with modern powertrains and amenities. Behind this appealing design and versatile functionality, Bronco owners have encountered common engine issues in Ford Bronco. Reports from Bronco owners suggest that the heart of these off-roaders – their engines – have shown unreliability at certain times, even at a low mileage. The problems range from sudden engine failures due to valve issues to faulty turbo wastegates.

"On November 14th, 2021, the 2.7 EcoBoost engine on my 2021 Bronco, with 2,744 miles, shut off without warning. The Bronco lost all acceleration and the “service engine” light came on..." a Bronco owner lamented.

At Rad Bronco Parts, we understand the pain points of encountering such problems and aim to guide you in identifying possible signs of these engine issues, as well as providing insights and solutions on resolving them.

Here's a brief snapshot of these engine problems:

  • Sudden Engine Failures: Mostly due to problematic valves within the 2.7-liter V6 EcoBoost engine, causing the engine to lose power and eventually refuse to start.
  • Faulty Turbo Wastegates: Some Broncos equipped with the base 2.3-liter inline four EcoBoost engines have suffered from early turbocharger issues.

Be sure to keep an eye out for these issues before they escalate, and remember, we're here to help.

Identifying and Resolving Engine Issues in Your Ford Bronco (2)

Understanding the Ford Bronco and Its Engine Options

A Brief History of the Ford Bronco

The Ford Bronco, an iconic off-road vehicle, made its debut in 1966. Its reputation for ruggedness and power made it an instant hit with outdoor enthusiasts. After a 25-year hiatus, the Bronco made a comeback in 2021, with a modern design that still retained many of its classic features. The new model has removable doors and roofs, making it a unique ride for those who love the outdoors.

Overview of the Ford Bronco Engine Options

The Ford Bronco offers two engine options. The first is a standard 2.3-liter EcoBoost engine, a four-cylinder turbocharged engine known for its power and efficiency. The second is the 2.7-liter V6 EcoBoost engine, which comes as an option on various trim levels and is standard in the Bronco Wildtrak. This engine is known for its high performance and power, but it has been at the center of the most common engine issues in Ford Bronco.

Understanding these engines and their issues can help you ensure your Bronco performs at its best. Let's dive into these issues and how to resolve them in the following sections.

Identifying and Resolving Engine Issues in Your Ford Bronco (3)

Common Engine Issues in Ford Bronco

One of the most common engine issues in Ford Bronco revolves around the 2.7-liter V6 EcoBoost engine. This engine type has been reported to have problems that lead to total engine failure in some cases. The concerning part is that these issues have been reported in Broncos with as few as three miles, with an average of 2,491 miles on the odometer.

The 2.7 Liter V6 EcoBoost Engine Failure

The 2.7-liter V6 EcoBoost engine has been the main focus of engine failure reports. Though it's alarming to think that a new and expensive vehicle can have such a severe issue, it's vital to understand the problem's root cause. Preliminary investigations have traced the issue to a faulty valve train in the EcoBoost engine.

Symptoms of the Engine Problems

Engine problems often present telltale signs. Bronco owners have reported experiencing issues like premature camshaft lobe wear, faulty lifters, and irregular valve timing.

Premature camshaft lobe wear affects the proper opening and closing of valves, which in turn hinders engine performance and fuel economy. Faulty lifters, which convert the rotational movement of a camshaft into an up-and-down motion that opens and closes valves, can cause engine misfires and camshaft damage in extreme cases.

Irregular valve timing, which can be caused by a defective component or software glitch, disrupts the optimal performance of the engine and decreases fuel economy. Poor build quality of the affected components and insufficient lubrication can also contribute to these symptoms.

The Role of the Valvetrain System in the Engine Failure

The valve train is a crucial part of the EcoBoost 2.7-liter V6 engine. It ensures optimal operation of the intake and exhaust valves, contributing to smooth performance, maximum fuel economy, and minimal emissions.

When the valve train experiences issues like those mentioned above, it can lead to larger engine problems. According to an open NHTSA investigation, Ford identified the root cause as the valve 'keepers' not holding the retainer in place, allowing the valve spring to detach from the valve. This detachment leads to interference between the valve and piston, which can cause an engine lockup.

At Rad Bronco Parts, we believe in helping you understand these issues so that you can make informed decisions about your Bronco's maintenance and care. In the next section, we'll discuss the NHTSA investigation into these engine failures, providing you with key information to help address these engine issues.

The NHTSA Investigation into Ford Bronco Engine Failures

When common engine issues in Ford Broncos started to surge, the National Highway Traffic Safety Administration (NHTSA) took notice. Here, we'll look into the purpose and scope of their investigation and what it could mean for Bronco owners.

The Scope and Purpose of the NHTSA Investigation

The NHTSA launched an investigation in response to numerous reports of catastrophic engine failure in 2021 model year Ford Broncos, specifically those equipped with the 2.7-liter EcoBoost V6 engine. The key suspect in these failures is the engine’s valvetrain, which, if faulty, could cause the engine to fail and render the off-roader inoperable.

It appears that the root cause of these issues is the failure of the valve keepers, small components that lock the valve spring retainer to the valve. If these fail, the valve can drop into the combustion cylinder, causing significant internal damage.

The goal of the NHTSA investigation is not to issue a recall, but rather "to assess the scope, frequency, and potential safety-related consequences of the alleged defect." The NHTSA report cites 26 Office of Defects Investigation (ODI) complaints about this issue, a relatively small number, but potentially affecting over 25,000 Bronco owners.

The Potential Impact of the Investigation on Ford Bronco Owners

While the number of complaints may seem small, the potential impact on Bronco owners is significant. If the NHTSA investigation finds widespread issues, it could lead to a recall, affecting many 2021 Ford Bronco owners.

However, it's worth noting that most of these Broncos are likely still under the factory's 60,000-mile warranty. This means that if a recall is issued, the majority of repairs or engine replacements should be covered.

That being said, until the NHTSA investigation concludes, the full impact on Ford Bronco owners remains uncertain.

At Rad Bronco Parts, we understand the concerns and uncertainties surrounding these engine issues. We're committed to providing you with the latest information and helping you navigate these challenges. In the following sections, we'll discuss how Ford and dealerships are addressing these issues, and provide tips for prospective and current Ford Bronco owners.

How Ford and Dealerships are Addressing the Engine Issues

When it comes to common engine issues in Ford Bronco, it's crucial to be aware of how Ford and dealerships are responding. This information can help you understand what to expect, what to do, and how to protect your investment in your Bronco.

Ford's Response to the Engine Failure Reports

So far, Ford hasn't issued an official statement or recall for the valve train problems associated with the 2.7-liter V6 engine. However, the National Highway Traffic Safety Administration (NHTSA) started an investigation into the matter in May 2022. The outcome of this investigation could potentially lead to a recall, but this is a process that can take time. As of now, Ford has not publicly acknowledged these issues.

The Role of the Vehicle's Warranty in Addressing the Issue

Despite the absence of an official recall, Bronco owners have a safety net in the form of Ford's warranty. New Broncos come with a three-year or 36,000-mile bumper-to-bumper warranty and a five-year or 60,000-mile powertrain warranty. This warranty covers the engine, transmission, and drive axle. So, if you're experiencing any engine issues within these time and mileage limits, you can count on Ford's warranty.

What to Do If You Suspect Valve Train Issues in Your Bronco

If you're a Ford Bronco owner and suspect valve train issues with your vehicle, it's important to take action immediately. Don't wait until the problem escalates. Even if your vehicle is still drivable, the engine could become inoperable at an inconvenient or unsafe time.

Here's what to do:

  1. Listen for signs: Keep an ear out for ticking, knocking, or clattering sounds, especially during cold starts.

  2. Monitor performance: Look out for rough engine idling, stalling, or noticeable power reduction.

  3. Contact an authorized dealer: If you notice any of the above symptoms, get in touch with an authorized dealer right away.

  4. Check for recalls: Regularly check the NHTSA’s website to see if your vehicle has been recalled.

At Rad Bronco Parts, we understand that dealing with engine issues can be stressful. But remember, you're not alone in this. We're here to provide you with the information you need, and Ford's warranty is there to ensure your Bronco gets back on the road, performing at its best.

Tips for Prospective and Current Ford Bronco Owners

Having a Ford Bronco means owning a part of automotive history. But, as with any vehicle, it's essential to know crucial information to keep your Bronco in top condition. If you're a Bronco owner or considering becoming one, here are some tips to help you navigate common engine issues in Ford Bronco.

Precautions for Potential Buyers of Used Ford Broncos

Buying a used Ford Bronco can be exciting, but one should exercise caution, especially with models that have a 2.7-liter engine. Engine issues have been reported, particularly in the earlier stages of ownership. So, our first tip is to get a thorough pre-purchase inspection, with a focus on the engine.

Additionally, ensure that the Bronco you're considering still has warranty coverage. This precaution can save you from unexpected repair costs if the valve train problem arises later. Always remember, a well-informed purchase decision can save you from potential headaches down the line.

How to Check for Recalls on the NHTSA Website

Staying updated about recalls is crucial. Any recall related to your vehicle should be addressed promptly to ensure your safety. The National Highway Traffic Safety Administration (NHTSA) website is a reliable source for this information.

To check for recalls, go to the NHTSA’s recalls page. Enter your vehicle’s 17-character VIN (Vehicle Identification Number) in the search bar. Any recalls associated with your VIN will pop up. As of now, no official recall has been issued for the Ford Bronco, but it's good to stay updated.

Understanding Ford's Warranty for New Broncos

Ford offers a 5-year/60,000-mile powertrain warranty for new Broncos. This warranty should cover customers experiencing engine issues. Understanding the terms of this warranty can provide peace of mind and help you make the most of your vehicle ownership.

At Rad Bronco Parts, we recommend regular maintenance to keep your Bronco running smoothly. Engine oil, spark plugs, cabin air filters, brake pads, tires, and other vital fluids and components should be regularly checked and replaced as needed.

Regular maintenance not only keeps your Bronco reliable but can also extend its life. And remember, if your Bronco needs a part, we have a wide range of high-quality Ford Bronco engine accessories to meet your needs.

There you have it! By taking these steps, you can ensure you're well-equipped to handle any common engine issues in your Ford Bronco and keep it running in tip-top shape for years to come.

Conclusion

The Importance of Regular Maintenance and Inspection

To keep your Ford Bronco in peak condition, regular maintenance and inspection are crucial. Routine checkups from certified mechanics are essential. These include changing engine oil, spark plugs, cabin air filters, and monitoring other vital fluids. Taking care of wear items like brake pads and tires should also be part of your maintenance routine. Promptly addressing any wear signs in parts or sub-assemblies is key to preventing more significant issues down the line.

Remember, a well-maintained Ford Bronco is less likely to encounter the common engine issues that many owners face. And, if you need any replacement parts, we at Rad Bronco Parts are here to help.

Identifying and Resolving Engine Issues in Your Ford Bronco (4)

The Future of Ford Bronco Amidst Engine Issues

Despite the engine issues, the future of the Ford Bronco remains promising. The vehicle's off-road capabilities, paired with its iconic design, makes it a favorite among enthusiasts. But that doesn't mean we should ignore these engine problems. Ford is aware of the issue and is actively working towards a solution.

Meanwhile, it's important for Bronco owners to stay informed and take precautionary measures. Always check for updates from Ford and the NHTSA, and ensure your vehicle is still under warranty coverage.

Final Thoughts on Resolving Engine Issues in Your Ford Bronco

Addressing common engine issues in Ford Bronco can seem daunting. But with the right information and resources, it's manageable. Stay alert for any strange sounds or smells from your Bronco and contact a certified mechanic immediately if any issues arise.

At Rad Bronco Parts, we are dedicated to helping you extend the life of your Ford Bronco. We offer a wide range of parts and accessories specifically designed for your vehicle. Whether you're looking to enhance your Bronco's performance or resolve an engine issue, we've got you covered.

In conclusion, the key to a long-lasting, reliable Ford Bronco lies in regular maintenance, timely issue resolution, and the use of quality parts. By following these steps, you can enjoy the thrill of driving your Bronco for many years to come.

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Identifying and Resolving Engine Issues in Your Ford Bronco (2024)

FAQs

Which Ford Bronco engine is having problems? ›

One of the most common engine issues in Ford Bronco revolves around the 2.7-liter V6 EcoBoost engine. This engine type has been reported to have problems that lead to total engine failure in some cases.

What is the Ford Bronco engine failure lawsuit? ›

The NHTSA investigation was initiated after reports of catastrophic engine failures. The NHTSA is investigating all 2021 model-year Ford Bronco sports utility vehicles after receiving reports of valves dropping into their respective cylinders and resulting in serious internal engine damage.

How long do Bronco engines last? ›

With proper maintenance and care, the new Bronco should last anywhere from 150,000 to 200,000 miles or more.

Is NHTSA investigating Ford Bronco engine failures? ›

In June 2022, the National Highway Traffic Safety Administration (NHTSA) started a detailed investigation concerning the Ford Bronco. The investigation, prompted by three petitions submitted in March of that year, focused on alleged valve defects found in select Bronco models.

Which engine in a Bronco is the best? ›

Power - At the end of the day, the 3.0L V6 Raptor engine is by far the most powerful and most rapid engine of the three. No matter the REV range and the gear you are in, the V6 Twin Turbo will always be the most capable.

What is the most reliable year of the Ford Bronco? ›

First Generation Ford Bronco

Though let's be clear, this car was built to last. Out of all the years of the first-generation Bronco, 1977 is widely considered to be the best year although anything from 74 is not only sought after, but more widely available.

What is the current recall on the Ford Bronco? ›

There is nothing more important to us than the safety of our customers, which is why Ford is issuing a safety recall on some 2021, 2022 and 2023 Bronco Sport and 2020, 2021 and 2022 Escape models. There is a chance the fuel injector can crack, which may lead to an underhood fire.

Is there a recall on EcoBoost engines? ›

Watchdog is aware that in December 2023, Ford issued a recall notice in the US for certain EcoBoost models including older Ford Focuses. The recall notice related to similar problematic drive belts, which will be fixed at no cost to owners.

What engine failure is Ford recalling? ›

2020—2023 Ford Escape® and 2022—2023 Maverick® vehicles with 2.5L HEV/PHEV engines recalled. The safety of you and your passengers is key to every vehicle we build. That's why we are issuing a safety recall on 2020—2023 Ford Escape® and 2022—2023 Maverick® vehicles with 2.5L HEV/PHEV engines.

Why not buy a Ford Bronco? ›

Cons for Buying a Ford Bronco

Comfortable Seats, Not So Comfortable to Move Them: It's mostly common by now that popular models of vehicles include the function to electrically adjust the seat, but Ford's Bronco doesn't have this feature.

How many miles do you need to change the oil on a Bronco? ›

Ford recommends scheduling an oil change every 7,500 miles or every six months (whichever comes first). This will help extend the lifespan of your 2023 Bronco Sport and enhance its fuel efficiency.

Are Ford Broncos expensive to maintain? ›

Estimating Ford Bronco Maintenance Costs

The cost of maintaining and repairing a Ford Bronco can vary widely, but owners can generally expect to spend between $95 and $404 per service visit, with an average of $134.

What is the controversy with the Ford Bronco? ›

The announcement coincided with the death of Simpson, who famously led Los Angeles police on a low-speed 1994 chase while riding in a white Bronco. Ford discontinued its Bronco line in 1996 for business reasons, but planned to bring back the once-popular SUV on July 9, 2021.

Which Ford Bronco has the bad engine? ›

The issues began with the 2021 model year, the first of the current-generation Bronco, so this is the starting point. NHTSA's investigation only covers the 2021 model year, but owners of the 2022 Bronco also tell of similar issues.

What is the mechanical problem with the Ford Bronco? ›

The 2.3L engine problems in the Ford Bronco, highlighted by Cesar's viral TikTok, shine a spotlight on a critical issue—seizing and knocking in engines with startlingly low mileage. This malfunction jeopardizes the vehicle's performance and poses safety risks to its occupants.

What is the problem with the Ford Bronco 2.7 liter? ›

Weak Valves Are The Alleged Problem

According to a Bronco6G member—who claimed to be a worker at the Lima engine plant and whose account has since been deleted—the issue is due to the valves used in the 2.7-liter V-6 supplied by an outside vendor to Ford's Lima plant.

Which Bronco is being recalled? ›

Ford is recalling more than 456,000 Bronco Sport SUVs from the 2021–2024 model years and Maverick pickup trucks from the 2022–2023 model years because the engine may lose power while driving. If this happens, drivers may not be able to accelerate or keep up with traffic, which could cause a crash.

What engine is Ford recalling? ›

The safety of you and your passengers is key to every vehicle we build. That's why we are issuing a safety recall on 2020—2023 Ford Escape® and 2022—2023 Maverick® vehicles with 2.5L HEV/PHEV engines. The recall repair for all vehicles is now available.

Is the Ford Bronco V6 reliable? ›

The 2024 Ford Bronco has a predicted reliability score of 75 out of 100. A J.D. Power predicted reliability score of 91-100 is considered the Best, 81-90 is Great, 70-80 is Average and 0-69 is Fair and considered below average.

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